Military Protection Facilities

Military Protection Facilities
DAEDOTech Co., Ltd @Copyright
While economic efficiency and constructability are important in military facilities, the most crucial factor is protective performance. Comparing corrugated steel plate to concrete protective structures, concrete cracks and then gradually progresses to crushing depending on the magnitude of the impact energy applied to the structure by an explosion. In contrast, corrugated steel plate, a steel structure, behaves through plastic deformation rather than fracture under the same conditions.
In other words, while concrete offers considerable resistance to static compressive loads, it is relatively vulnerable to momentary impact loads, such as explosions. Furthermore, concrete is highly susceptible to secondary fragmentation damage from internal debris, whereas corrugated steel plate poses no or very low risk of this secondary risk.

Experiments and finite element analysis (FEA) conducted in 2002 confirmed that a 1-meter-diameter circular structure constructed of 3.2 mm-thick corrugated steel plates detonated with a 155 mm shell (equivalent to 15 lbs of TNT) on top of the structure resulted in downward deformation of the ceiling. In contrast, a 400 mm-thick concrete structure under the same conditions would experience extensive cracking and backside rupture, resulting in the scattering of debris, potentially causing serious damage to personnel and equipment.
In conclusion, corrugated steel plates are processed with a thin but consistent corrugation profile, resulting in a circular or arched structural cross-section. Therefore, when appropriate cover conditions are secured, they can provide superior protection performance compared to concrete structures.
Military protective structures are sometimes designed to protect against bombs penetrating the structure and exploding internally. Critical facilities, in particular, are often designed for direct penetration. However, most general military facilities are designed for protection against near-end explosions, primarily for economic reasons.
When an explosion occurs on the surface, a blast wave and debris are generated. Of these, the blast wave, which can be quantitatively predicted, is generally used as a key design variable. The blast effect is categorized into "blast overpressure" and "impulse," and depending on the situation, either of these is applied as a design criterion.
In contrast, when an underground explosion occurs, a "crater" is formed depending on the explosion depth, and "ground shock" acts as the dominant load, rather than the blast effect, affecting the structure. Even under the same explosion distance conditions, the "tamping effect" can significantly increase the impact of an underground explosion on a structure.
Corrugated steel ECM offers the advantage of allowing for more economical construction of thicker backfill compared to concrete ECM. Therefore, whether a surface or underground explosion occurs, the primary load transmitted to the structure is ground shock. Therefore, it is crucial to design the structure around ground shock loads, considering its resistance to blast loads.

DAEDOTech Co., Ltd @Copyright

DAEDOTech Co., Ltd @Copyright

DESIGN CODE
Corrugated steel plate ECM (Earth Covered Magazine) and protective facilities using corrugated steel plate are designed and supplied in accordance with the Republic of Korea Defense Design Standards and the United States Design Standards (UFC, ASTM).
Ref. Website: https://www.wbdg.org/building-types/ammunition-explosive-magazines
APPLICATIONS
Corrugated steel plate-based protection systems have been applied to various military infrastructures, including ECM (Earth-Covered Munitions) storage facilities, hangars, K-9 self-propelled howitzers and 81mm mortar protection facilities, and radar facilities, and are also being expanded to civilian protection structures.

DAEDOTech Co., Ltd @Copyright
Preventing condensation inside the structure
The corrugated steel plate-based earth-covered ammunition magazine (ECM) offers superior storage efficiency and enhanced protection compared to conventional RC ammunition magazines. Systematic condensation research has also improved internal environmental issues. Furthermore, it is an environmentally friendly, high-tech protective facility capable of reducing carbon emissions and being recyclable.

corrugated steel plate barrier
For small, platoon-level units located at the front lines, directly in contact with the enemy, most are built primarily of prefabricated buildings, lacking the necessary defensive capabilities. Consequently, in Korea, temporary defensive walls are constructed using earthen embankments, discarded tires, and used drums.
However, these existing barriers are directly exposed to the threat of enemy mortars, making it difficult to expect them to provide adequate protection. Furthermore, their low height prevents them from providing protection from enemy howitzer fire, posing a structural limitation. This presents a risk that could result in massive casualties not only from direct hits but also from close-range explosions.
The corrugated steel plate barrier recently applied at the ○○ site offers superior protection compared to reinforced concrete (RC) structures while also reducing construction time. Furthermore, it is resistant to secondary damage (back surface crushing) that can occur during enemy artillery fire.
The main characteristics of corrugated steel plate barriers are as follows:
○ In the case of RC protective walls, secondary damage may occur due to destruction of the rear when shelled, but corrugated steel plate protective walls improve survivability by securing protection against internal fragments.
○ Suitable for construction in harsh environments such as mountainous terrain, unpaved areas, and remote areas, as well as during winter and rainy seasons.
○ Since formwork installation, scaffolding work, and concrete curing processes are unnecessary, the construction period is shortened by approximately 50% compared to concrete.
○ We ensure consistent and excellent quality through factory production and pre-quality inspection.
Additionally, it is easy to maintain and repair in case of damage, and has excellent economic advantages.




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